Built In-House. Built for Solar.
Engineering. Manufacturing. Quality Control. Project-Wise Dispatch — Under One Roof.
Suncore Engineering Solutions Pvt. Ltd. combines structural engineering with dedicated manufacturing capabilities to deliver precision-engineered solar module mounting structures for projects across India. From structural design and section optimization to fully automatic roll forming with inbuilt punching, fabrication, quality inspection, project-wise packing and dispatch, Suncore maintains greater control over the complete solar structure manufacturing process.
Engineering + STAAD.Pro
AutoCAD design followed by structural analysis in STAAD.Pro before manufacturing.
Multiple Solar Profiles
C / Z Purlins, Hat Sections, Strut Channels, Lip C and customized structural profiles.
Bulk Project Capability
Systematic production, quality control, packing and dispatch for kW-to-MW scale projects.
550 MW+
Structures Supplied
600 MT
Per Month Manufacturing Capacity
25,000+
Sq. Ft. Manufacturing Infrastructure
9+ Years
Structure Manufacturing Experience
Designed in AutoCAD. Analyzed in STAAD.Pro. Manufactured In-House.
Every customized structure is an engineering-led product. After the structure configuration is prepared, structural analysis is carried out using STAAD.Pro software to evaluate the design under applicable loading conditions before the final member configuration is released for manufacturing.
AutoCAD Structure Design Screenshot
Client to provide image
STAAD.Pro Structural Analysis Screenshot
Client to provide image
AutoCAD Design
Project-specific structure geometry and member layout.
STAAD.Pro Analysis
Structural analysis before final manufacturing release.
Wind Load Engineering
Project-specific wind conditions considered in the approved design.
Section Optimization
Optimized member configuration for strength and material efficiency.
Core Manufacturing Capabilities
Suncore's production setup is built specifically around solar module mounting structure manufacturing — from profile forming to project-wise dispatch.
Fully Automatic C & Z Purlin Roll Forming
Suncore uses fully automatic roll-forming for C and Z purlin production, suitable for large rooftop, ground mounted, elevated, carport and customized solar projects.
Automated roll-forming line for precision C & Z profiles
Automatic punching integrated into continuous roll-forming
Fully Automatic Inbuilt Punching
Suncore's roll-forming machinery integrates automatic punching in a continuous production process — achieving consistent hole positioning, accurate dimensions and faster bulk production.
Hat Section Roll Forming
Precision roll-formed Hat Sections for solar structure applications — optimized, lightweight and installation-friendly module-support members.
- Galvalume AZ150 available for approved profiles
- Example: SkyWalk 7 Hat Section 90 × 40 × 0.9 mm
- Consistent profile geometry across production
Strut Channel Manufacturing
Slotted Strut Channels for solar mounting, walkway, safety railing and customized structural applications.
- Precision roll forming with consistent slot pattern
- Spring-nut compatible configurations
- Nut-and-bolt installation friendly
Lip C & Customized Structural Profiles
Lip C Channel, C Purlin, Z Purlin, Hat Section, Strut Channel and application-specific profiles developed around approved structural designs.
Fabrication & Assembly
From Raw Material to Finished Solar Structure
Raw Material Receipt
Material received according to purchase and project specifications.
Material Identification
Material categorized by grade, thickness, finish and project.
Coil / Material Preparation
Material prepared according to the required profile and production plan.
Automatic Roll Forming
Structural profile formed on dedicated production machinery.
Inbuilt Automatic Punching
Holes / slots punched automatically for applicable profile lines.
Cutting to Length
Members prepared to project-specific lengths.
Fabrication
Baseplates, brackets and structural assemblies fabricated as required.
Quality Inspection
Dimensions, holes, profile, welding and finish checked.
Project-Wise Packing
Components bundled, identified and segregated.
Dispatch
Material loaded according to the project dispatch schedule.
Measured. Checked. Verified.
| Inspection Stage | Description |
|---|---|
| Raw Material Verification | Check material specification against project requirements. |
| Profile Dimension Check | Verify section dimensions during production. |
| Thickness Verification | Verify thickness according to the applicable inspection process. |
| Hole & Slot Inspection | Check location and dimensions against approved drawing. |
| Length Verification | Confirm member length before bundling. |
| Welding Inspection | Visual and dimensional inspection of applicable fabricated assemblies. |
| Finish Inspection | Check surface condition before packing. |
| Packing Check | Verify project quantity and component segregation before dispatch. |
Manufacturing Facilities
Unit 1 — Taloja MIDC
6,000 sq. ft. | Primary manufacturing operations
Unit 2 — Taloja / Wavanje
18,000 sq. ft. | Main production facility
Unit 3 — Chhatrapati Sambhajinagar
Warehouse / Ready-Stock / Regional Supply Support
Manufacturing Capacity: Up to 20 MW / Month Ground Mounting Manufacturing Capability* — Suncore's manufacturing infrastructure is designed to support high-volume solar structure requirements with systematic production planning, quality control and project-wise dispatch.
*Capacity is subject to structure design, specifications, raw-material availability and production planning.
Why In-House Manufacturing Matters
Better Dimensional Control
Manufacturing is aligned with approved structural drawings and member details.
Faster Customization
Engineering changes can be coordinated directly with production.
Bulk Production Capability
Automation supports repetitive quantities required for larger solar projects.
Quality Visibility
Inspection can be shown throughout the production process.
Better Fitment
Precision punching and dimensions help reduce site modifications.
Single-Point Accountability
Engineering, manufacturing, packing and dispatch coordination managed by one team.
Manufactured Here. Delivered Across India.
Suncore coordinates project-wise loading and dispatch for solar mounting structures across India, with packing planned according to structure type, material volume and project schedule.
Manufacturing Capability by Product
From rooftop structures to SkyWalk systems — here's what Suncore manufactures in-house for each product line.
Discuss Your Manufacturing Requirement
Share your project details and our engineering team will get back to you.